How To Choose Hydraulic Crimping Tools | KuDos Selection Guide

Hydraulic Crimping Tools

Compare KuDos self-contained manual hydraulic crimpers for electrical cables, copper and aluminum lugs, non-insulated terminals, sleeves and Anderson-style connectors. If your application requires an external hydraulic pump, view KuDos hydraulic crimping heads instead.

Important : Select the tool, die, conductor and connector as one compatible system. A matching conductor size or physical fit alone does not confirm suitability. Contact KuDos to verify the correct combination for your application.

Choose The Right Hydraulic Crimping Tool Type

Before comparing models, determine whether you need a self-contained hydraulic crimper or a remote hydraulic crimping head. The model comparison on this page covers KuDos self-contained manual hydraulic crimpers.

Self-Contained Hydraulic Crimpers

Choose this type when you need an integrated hand pump for portable, on-site operation without a separate hydraulic pump.

  • Integrated manual hydraulic pump.
  • No separate pump or hose required.
  • Suitable for portable field operation.

Compare Self-Contained Hydraulic Crimpers

Remote Hydraulic Crimping Heads

Choose this type when the crimping head will be connected to a compatible external hydraulic pump for remote operation, higher output, or restricted working spaces.

  • Requires a compatible external hydraulic pump and hose.
  • Available for higher-output and larger-capacity applications.
  • Suitable for remote operation and confined working areas.

View Hydraulic Crimping Heads

Step 1 : Choose By Application And Die System

Dieless Anderson-Style Connectors

KuDos HU-6FT dieless hydraulic crimper for Anderson-style connectors up to 750 MCM

For applications that do not require interchangeable dies.

UC-6 or HU-6 : Up to 500 MCM

UC-6FT or HU-6FT : Up to 750 MCM

BEKU Dies And DIN 46235 Terminals

KuDos HYCP-240R hydraulic crimper for BEKU dies and DIN 46235 terminals

HYCP-185 : Stock dies available through 185 mm²

HYCP-240R : Stock dies available through 240 mm²

HH-Series Die Options

KuDos HH-400XL hydraulic crimper with hexagonal die options for cable lugs from 120 to 400 square millimeters

HH-400I : Support and indent dies, 8–325 mm²

HH-400X : Hexagonal dies, 22–325 mm²

HH-400XL : Cable-lug hexagonal dies, 120–400 mm²

Non-Insulated Terminals And Sleeves

KuDos 9H-150 hydraulic crimper for non-insulated terminals and sleeves up to 150 square millimeters

9H-150 : Indentor system for non-insulated terminals and sleeves up to 150 mm²

Copper And Aluminum Lugs

KuDos UB-400 hydraulic crimper for copper and aluminum lugs up to 400 square millimeters

UB-400 : Copper or Aluminum lugs up to 400 mm²

PH-300 : Aluminum lugs up to 300 mm²

Step 2 : Confirm The Requirements That Narrow The Choice

Before comparing model numbers, collect the information below. These four checks prevent a capacity match from being mistaken for a confirmed tool–connector match.

Conductor And Connector

Confirm conductor material, nominal size, construction, connector type, connector manufacturer, part number, and outside diameter.

Die Or Dieless System

Identify whether the application requires dieless compression, BEKU, hexagonal, indent, support dies, or another documented die system.

Operation And Pumping

All models in this comparison are classified from their published pages as self-contained manual hydraulic crimpers. Compare single-stage or two-stage pumping and confirm the final classification with KuDos.

Access And Portability

Check jaw opening, head rotation, tool length, weight, and available working clearance before choosing between otherwise similar models.

Step 3 : Build A Shortlist

Use these recommendations as a starting point, then confirm the complete tool, die, conductor and connector combination with KuDos.

Need dieless crimping up to 500 MCM ?

Start with the UC-6 or the shorter, lighter HU-6

Need dieless crimping up to 750 MCM ?

Start with the UC-6FT or the shorter, lighter HU-6FT

Using BEKU dies for DIN 46235 terminals ?

Choose the HYCP-185 for listed dies through 185 mm² or the HYCP-240R through 240 mm²

Need hexagonal dies for large cable lugs ?

The HH-400XL lists six hexagonal die sets covering 120 ~ 400 mm²

Need one published model for copper or aluminum lugs ?

The UB-400 is listed for copper or aluminum lugs up to 400 mm²

Need the largest published jaw opening in this range ?

The HYCP-4413T has a published 44 mm jaw opening and is listed for copper lugs up to 400 mm²

Step 4 : Verify The Shortlisted Tools

  1. Confirm the published application : verify that the product page covers the required lug, terminal, sleeve, or connector type.
  2. Confirm the die system : check the exact die family, die part number, crimp profile and whether dies are sold separately.
  3. Check capacity and access : compare conductor range, connector outside diameter, jaw opening, head rotation, tool length and weight.
  4. Confirm operation and pumping : verify the manual hydraulic classification, pump stage, working pressure and whether any additional equipment is required.
  5. Obtain final compatibility confirmation : verify the exact tool, die, conductor, connector and connector manufacturer’s required crimping procedure with KuDos before ordering or use.

Continue to the full model comparison

Step 5 : Compare Selected KuDos Hydraulic Crimpers

The pump classifications below are based on the pumping-action or handle-operation descriptions on the current KuDos product pages. None of the reviewed pages specifies that a separate hydraulic pump is required. Confirm the final wording with KuDos before publication.

Model Operation Type Applications Crimping Capacity / Die System Crimping Force Pressure Pumping Action Jaw Opening Length / Height Weight
HH-400 Self-contained manual hydraulic crimper (die-type) Base HH-series tool ; select dies separately Capacity not stated on current product page ; dies sold separately 140.7 kN / 15.82 tons 700 bar Integrated hand pump (single-stage) Not stated 559 mm 5.8 kg, dies excluded
HH-400I Self-contained manual hydraulic crimper (die-type) Solderless terminals using support or indent dies 8 ~ 325 mm² 140.7 kN / 15.82 tons 700 bar Integrated hand pump (single-stage) Not stated 559 mm 5.8 kg, dies excluded
HH-400X Self-contained manual hydraulic crimper (die-type) Hexagonal crimping for solderless terminals 8 die sets covering 22 ~ 325 mm² 140.7 kN / 15.82 tons 700 bar Integrated hand pump (single-stage) Not stated 559 mm 5.8 kg, dies excluded
HH-400XL Self-contained manual hydraulic crimper (die-type) Large cable lugs using hexagonal dies 6 die sets covering 120 ~ 400 mm² 140.7 kN / 15.82 tons 700 bar Integrated hand pump (single-stage) Not stated 559 mm 5.8 kg, dies excluded
9H-150 Self-contained manual hydraulic crimper (die-type) Non-insulated terminals and sleeves Up to 150 mm² ; indentors for 14, 22, 38 ~ 70 and 80 ~ 150 mm² 124.6 kN / 14.01 tons 700 bar Integrated hand pump (two-stage) Not stated 528 mm 5.0 kg
UB-412S Self-contained manual hydraulic crimper (die-type) Copper lugs ; not suitable for C- or H-tap connectors Up to 400 mm² ; dies sold separately 124.6 kN / 14.01 tons 700 bar Integrated hand pump (two-stage) 32 mm 576 mm 7.2 kg
HYCP-185 Self-contained manual hydraulic crimper (die-type) BEKU-type dies and DIN 46235 terminals Stock dies listed through 185 mm² 52.0 kN / 5.85 tons 550 bar Integrated hand pump Not stated 373 mm 2.1 kg
HYCP-240R Self-contained manual hydraulic crimper (die-type) BEKU-type dies and DIN 46235 terminals Stock dies listed through 240 mm² 52.0 kN / 5.85 tons 550 bar Integrated hand pump Not stated 377 mm 2.4 kg
PH-300 Self-contained manual hydraulic crimper (die-type) Aluminum lugs Up to 300 mm² ; dies sold separately 61.4 kN / 6.90 tons 550 bar Integrated hand pump (two-stage) Not stated 427 mm 3.2 kg
UC-6FT Self-contained manual hydraulic crimper (dieless) Dieless Anderson-style connectors Up to 750 MCM ; connector outside diameter up to 36 mm 62.5 kN / 7.03 tons 700 bar Integrated hand pump (two-stage) 38 mm 580 mm 6.4 kg
HU-6FT Self-contained manual hydraulic crimper (dieless) Dieless Anderson-style connectors Up to 750 MCM ; connector outside diameter up to 36 mm 62.5 kN / 7.03 tons 700 bar Integrated hand pump (two-stage) 38 mm 489 mm 4.2 kg
UC-6 Self-contained manual hydraulic crimper (dieless) Dieless Anderson-style connectors Up to 500 MCM ; connector outside diameter up to 32 mm 62.5 kN / 7.03 tons 700 bar Integrated hand pump (two-stage) 36 mm 627 mm 6.0 kg
HU-6 Self-contained manual hydraulic crimper (dieless) Dieless Anderson-style connectors Up to 500 MCM ; connector outside diameter up to 32 mm 62.5 kN / 7.03 tons 700 bar Integrated hand pump (two-stage) 36 mm 475 mm 4.1 kg
UCP-2712 Self-contained manual hydraulic crimper (die-type) Copper lugs Up to 400 mm² ; dies sold separately 124.6 kN / 14.01 tons 700 bar Integrated hand pump (two-stage) Not stated 590 mm 6.2 kg
UB-400 Self-contained manual hydraulic crimper (die-type) Copper or aluminum lugs Up to 400 mm² ; dies sold separately 124.6 kN / 14.01 tons 700 bar Integrated hand pump (two-stage) 26 mm 598 mm 6.8 kg
UB-412T Self-contained manual hydraulic crimper (die-type) Copper lugs Up to 400 mm² ; dies sold separately 114.5 kN / 12.87 tons 700 bar Integrated hand pump (two-stage) 32 mm 630 mm 6.4 kg
HYCP-4413T Self-contained manual hydraulic crimper (die-type) Copper lugs where a larger jaw opening is required Up to 400 mm² ; dies sold separately 124.6 kN / 14.01 tons 700 bar Integrated hand pump (two-stage) 44 mm 641 mm 7.6 kg

Specifications are reproduced from the current KuDos product pages. “Not stated” means the value is not published on the reviewed page. Confirm die, connector and conductor compatibility with KuDos before ordering or operation.

Hydraulic Crimper FAQ

Which KuDos hydraulic crimpers are dieless ?

UC-6, HU-6, UC-6FT, and HU-6FT are described as dieless tools for Anderson-style connectors. The UC-6 and HU-6 are rated up to 500 MCM ; the UC-6FT and HU-6FT are rated up to 750 MCM.

Which models accept BEKU-type dies ?

HYCP-185 and HYCP-240R accept BEKU-type dies. Their product pages list stock dies for DIN 46235 terminals.

Which model is listed for both copper and aluminum lugs ?

UB-400 is listed for copper or aluminum lugs up to 400 mm² , PH-300 is listed for aluminum lugs up to 300 mm²

Are dies included with every crimper ?

No. Multiple product pages state that dies are sold separately. Check the individual model page and request the required die set when asking for a quotation.

Can capacity alone be used to choose a crimper ?

No. Confirm the connector type, conductor material and size, die family, crimp profile, tool output, jaw opening and connector manufacturer’s installation requirements.

Step 6 : Prepare The Information For Final Confirmation

Include the following details in your inquiry so KuDos can verify the tool and die combination rather than recommending from conductor capacity alone.

  • Conductor material, construction and nominal size.
  • Connector manufacturer, part number, type, material and outside diameter.
  • Required crimp profile, die family, or existing die part number.
  • Available working clearance and preferred tool weight or length.
  • Destination market, expected order quantity and requested delivery timing.

Need Help Selecting A Hydraulic Crimper ?

Contact KuDos
Inline content